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Senior Project Engineer-New Product Development

Johnson Health Tech North America Inc
Posted 4 months ago, valid for 9 days
Location

Cottage Grove, WI, US

Salary

Competitive

Contract type

Full Time

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Sonic Summary

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  • Johnson Health Tech is looking for a Senior Project Engineer with a Bachelor's degree in Mechanical Engineering and a minimum of 6 years of experience in mechanical design or project engineering.
  • The role involves leading cross-functional global teams to develop next-generation fitness products from concept to production while solving complex engineering challenges.
  • Key responsibilities include managing multiple projects, facilitating technical design reviews, and supporting production launch and manufacturing processes.
  • Candidates should possess strong communication and problem-solving skills, as well as a solid understanding of mechanical systems and manufacturing processes.
  • The position offers a competitive salary and the opportunity for international travel, along with a collaborative environment focused on innovation.

Description


Lead the Development of Next-Generation Fitness Products

Johnson Health Tech is seeking an experienced Senior Project Engineer to help drive the development of innovative fitness equipment from concept through production. In this highly visible role, you’ll lead cross-functional global teams, solve complex engineering challenges, and play a critical role in delivering high-quality consumer products to market.


As a technical leader within our New Product Development (NPD) organization, you’ll serve as the primary engineering liaison between Product Marketing, Factory Engineering, and Manufacturing teams. This role combines project leadership, product development, engineering analysis, and cross-functional collaboration in a fast-paced global environment.


If you enjoy leading teams, influencing product direction, and bringing innovative ideas to life, we’d love to hear from you.


What You’ll Do:

Lead Cross-Functional Engineering Teams:

· Lead global, cross-functional project teams to achieve product design, quality, cost, and schedule objectives

· Serve as the primary technical lead throughout the product development lifecycle

· Translate customer and market requirements into engineering product specifications and development plans

· Coordinate communication between North America-based marketing teams and Asia-based engineering, manufacturing, and quality teams

· Mentor engineers and designers while promoting collaboration, innovation, and engineering best practices


Drive New Product Development:

· Independently manage multiple projects through the full New Product Development (NPD) process

· Facilitate technical design reviews, engineering discussions, and project meetings to maintain alignment and momentum

· Lead engineering problem-solving efforts related to product performance, manufacturability, and quality

· Support overall product architecture and engineering design while collaborating with factory engineering teams on detailed CAD execution

· Drive continuous improvement, value engineering, and design-for-manufacturability initiatives

· Develop and execute product validation plans including strength, fatigue, and functional testing

· Participate in DFMEA activities to ensure robust and reliable product designs


Support Production Launch & Manufacturing:

· Support the transition of products into mass production

· Review product samples, quality metrics, and inspection data to identify improvement opportunities

· Troubleshoot manufacturing and product issues during production ramp-up

· Develop functional requirements and engineering test plans

· Collaborate closely with factory teams to optimize manufacturing efficiency, quality, and cost

Requirements


Required Qualifications:

· Bachelor’s degree in Mechanical Engineering or related field

· 6+ years of mechanical design, product development, or project engineering experience

· Proven experience leading technical projects or cross-functional engineering initiatives

· Strong understanding of mechanical systems, manufacturing processes, and product development

· Excellent organizational, communication, and problem-solving skills

· Ability to manage multiple priorities in a fast-paced development environment


Preferred Experience:

· Consumer product development experience

· Experience with manufacturing processes including:

        o Plastic injection molding

        o Sheet metal fabrication

        o Tube forming

        o Casting

        o Machining

        o Welding and joining

· Experience with DFMEA, validation testing, and product launch support

· Experience working with global engineering and manufacturing teams


Why Join Johnson Health Tech?

· Lead the development of innovative products used worldwide

· Work with global engineering, manufacturing, and product teams

· Influence products from concept through production launch

· Opportunity to mentor and develop engineering talent

· Collaborative, fast-paced environment focused on innovation and continuous improvement

· International travel opportunities (approximately 2–4 trips annually)




Join a team where engineering innovation, collaboration, and product excellence drive everything we do
  Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.



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By applying, a Sonicjobs account will be created for you. Sonicjobs's Privacy Policy and Terms & Conditions will apply.

SonicJobs' Terms & Conditions and Privacy Policy also apply.