FLSA Status:Â Non-Exempt | Grade Level:Â G-8 |
Department:Â Operations | Reports To:Â Department Manager |
Direct Reports:Â None |
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Job Summary:Â
2nd and 3rd shift opportunities starting at $24!
Associates engaged in mixing or polymerization operations who perform the following essential job functions. Â A Chemical Operator I is an entry level position typically defined as having been in the Chemical Operations department for less than 2 years and having been trained in less than 2 manufacturing areas within the department. Â Â
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Essential Functions:
- Follows all safety regulations to include: Â grounding, bonding, nitrogen inerting, use of PPE, and appropriate use of exhaust vents.
- Wears appropriate clothing to include: ESD shoes, long pants, and long sleeves
- Performs a variety of production tasks which include, but are not limited to: setting up equipment, adjusting and operating equipment, observing for proper functioning of equipment, and inspecting/testing of products.
- Adds ingredients which require specific measurements, addition, and mixing techniques as required by procedures and batch records.
- Performs visual inspection of all materials used and produced
- Operates a variety of support equipment such as mixers, balances, pumps, mixers, mills, granulators, timers, and controllers
- Accurately performs work assignments and computer transactions that are required to adjust inventory.
- Accurately performs calculations using various units of measure.
- Maintains a safe and clean work environment following departmental 6S requirements, notifying lead operator and/or supervisor of unsafe practices, conditions, or acts.
- Achieve quality and throughput goals.
- Performs work according to SPAR’s, WI’s, and verbal instructions.  Seeks lead operator and/or supervisor assistance in resolving problems not covered by procedures.
- Effectively communicates with other associates, lead operators and supervisors while maintaining the self-confidence and self-esteem of others; relays information to the next shift; voluntarily assists other associates, and communicates effectively to prevent problems from occurring.
- Completes required verifications and documentation accurately and neatly.
- Participates in training and assists with training where applicable.
- Participates in problem-solving and takes initiative to make changes through the UCM and change control process where applicable.
- Collaborates and contributes to the development of new products, processes, and equipment
- Responsible for following all applicable waste handling procedures
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Additional Responsibilities:
- Performs other duties and responsibilities as assigned.
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Job Specifications:
- Requires high school diploma or equivalent and previous production experience is highly desirable (preferably in web handling, such as paper or fabric manufacturing, printing, coating, etc.)Â
- Conforms to the Guiding Principles, Company Policies, Quality Systems, ISO, OSHA, etc.
- Uses procedures and skills, which require considerable training, to carrying out assignments
- Work environment involves moderate risks or discomforts requiring special safety precautions, e.g., working around moving parts, machines, irritant chemicals; may be required to use personal protective equipment such as masks, uniforms, hairnets, gloves, safety glasses/goggles, shields, etc.
- Physical exertion such as long periods of standing, recurring bending, crouching, stooping, stretching, reaching, or similar activities should be expected; Â recurring lifting of moderately heavy items (objects 50-100 pounds with lift assist); Â requires common physical characteristics and abilities, such as above-average agility and dexterity
- The work involves the execution of procedures which make up a finished product of a broader scope; the component product affects the accuracy, reliability, or acceptability of further processing
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Physical Demands:Â
HOURS PER SHIFT: 8-10 hours Average
Material Handling Requirements*
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MATERIAL HANDLING (per 8 hr. day) | NEVER 0% REP. | RARE 1-2 times/day | OCCASIONAL 1-33% 1-32 times/day | FREQUENT 34-66% 33-200 times/day | CONSTANT 67-100% >200 times/day | COMMENTS |
Floor to Knuckle | Â | Â | 50-70 lbs | 20-38 lbs | Â | Drum lids, bags, bales of rubber, 5 gallon cans of raw materials |
Knuckle to Shoulder | Â | Â | 50-70 lbs | 20-38 lbs | Â | Â |
Shoulder to Overhead | Â | Â | N/A | N/A | Â | Â |
Carrying | Â | Â | 50-70 lbs | 20-38 lbs | Â | Â |
Push | Â | Â | 100 lbs | 14 lbs | Â | 20-200 feet |
Pull | Â | Â | 100 lbs | 14 lbs | Â | Slot die cart |
*Lift assist available for all material handling
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Non-Material Handling/Postural Requirements
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MATERIAL HANDLING (per 8 hr. day) | NEVER 0% REP. | RARE  1-2 times/day | OCCASIONAL 1-33% 1-32 times/day | FREQUENT 34-66% 33-200 times/day | CONSTANT 67-100% >200 times/day | COMMENTS |
Sitting | Â | Â | X | Â | Â | Computer work |
Standing | Â | Â | Â | Â | X | Intermixed with walking |
Walking | Â | Â | Â | Â | X | Primarily within work area up to 150 feet to transport materials. |
Reaching |  |  |  |  | X | Forward reaching |
Reaching Overhead | Â | Â | X | Â | Â | Drum lift controls are overhead |
Crawl | X | Â | Â | Â | Â | Â |
Kneeling | Â | X | Â | Â | Â | Â |
Twist/Pivot with Waist | Â | Â | X | Â | Â | Moving drums, mopping |
Climbing | Â | Â | X | Â | Â | Stairs to churn and poly decks |
Bending Sustained | Â | Â | Â | X | Â | Bending during cleaning and machine set up |
Gazing Upward | Â | Â | X | Â | Â | Monitor gauges |
Gazing Downward | Â | Â | Â | X | Â | Â |
Squat |  |  | X |  |  |  |
Balance | Â | X | Â | Â | Â | Â |
Grasping Light | Â | Â | Â | Â | X | Â |
Grasping Heavy | Â | Â | X | Â | Â | Rubber processing |
Fine Motor | Â | Â | X | Â | Â | Computer keyboard |
Front Pedal | Â | Â | X | Â | Â | 22 inches high; 12 lbs. of force on a Drum Cart |
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