Senior Composite Engineer SME

CODE Plus, Inc., an experienced IT government contractor in Fairfax, VA with offices in Huntsville, AL and have been in business for 31 years and have been servicing different agencies within the Federal sector. Our mission is to deliver high-quality, cost-effective solutions that empower our clients to achieve their goals. At CODEplus, we value teamwork, integrity, and technical excellence, and we pride ourselves on maintaining long-standing partnerships built on trust and results.

CODEplus is currently seeking Senior Composite Engineer SME to support our operations in Huntsville, AL. 

Position Overview This role supports composite structures design, analysis, and manufacturing for NASA Marshall Space Flight Center (MSFC) programs. The engineer will work on composite components for launch vehicles, propulsion systems, and spacecraft structures. This position is ideal for a strong composites engineer looking to grow into MSFC-specific requirements and advanced spaceflight applications. Must be a US citizen and have a STAR ID.

Key Responsibilities

Composite Design & Analysis

• Perform design and analysis of composite components for aerospace structures.
• Develop laminate schedules, evaluate material behavior, and assess structural performance under mechanical and thermal loads.
• Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments.
• Participate in trade studies and support requirements development.

Program Support & Collaboration

• Work directly with MSFC engineering teams, suppliers, and other contractors to develop composite solutions.
• Support design reviews (PDR, CDR) by preparing presentation materials and technical documentation.
• Contribute to testing plans, NDI evaluation, and verification activities as needed.

Manufacturing & Materials

• Support composite fabrication activities including autoclave layup, AFP/ATL, and resin infusion processes.
• Participate in tooling reviews, process development, and troubleshooting of manufacturing issues.
• Assist with material evaluation, process documentation, and coordination with manufacturing engineering.

Testing & Verification

• Support composite component testing, data review, and correlation activities.
• Assist with structural test planning, failure investigation activities, and corrective action discussions.

General Responsibilities

• Maintain configuration, documentation, and compliance with engineering processes.
• Communicate effectively across disciplines and contribute to a collaborative team environment.

Required Qualifications
 Bachelor’s degree in aerospace, mechanical, materials engineering, or related field.

• 10–15+ years of experience working with composite materials and structural components (aerospace preferred).
• Experience with composite laminate design, basic FEA, and mechanical/thermal load assessment.
• Hands-on familiarity with composite manufacturing processes such as autoclave layup, AFP/ATL, or RTM/VARTM.
• Proficiency in CAD and FEA tools (CATIA, NX, SolidWorks, Abaqus, ANSYS, or Nastran).
• Ability to work within structured engineering processes and deliver high‑quality technical documentation.

Preferred (Nice-to-Have) Qualifications

• Experience supporting spaceflight, launch vehicle, or defense composite structures.
• Exposure to cryogenic composites, pressure vessels, or large‑scale aerospace structures.
• Familiarity with NASA/MSFC standards or similar government requirements.
• Experience with NDI methods such as UT, thermography, or X‑ray.
• Scripting or automation experience (Python, MATLAB).

Essential Functions

Work Environment:

Office environment. Requires ability to provide clear, concise, accurate and timely communication, both verbally and in writing (100%). Requires ability to interact professionally with co-workers, management, and client (100%). Requires travel in the domestic USA (5%). Requires ability to work at a computer for long periods of time (100%).

Physical Requirements:

Requires sitting for extended periods of time in meetings with peers, management, and with our client at NASA facilities to discuss technical issues (10%). Also, requires sitting for extended periods of time at a desk to write reports and perform engineering tasks (80%). Requires ability to use stairs or elevators for access between floors and multiple buildings at NASA and our facilities (10%).