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The Studer Grinder Technician is responsible for the setup, operation, adjustment, and maintenance of Studer CNC cylindrical grinding equipment to manufacture precision components used in ultra-precision machining systems. This role requires a strong understanding of grinding processes, blueprint interpretation, geometric tolerances, and precision inspection methods. The technician will work with tight tolerances while ensuring safety, quality, delivery, and productivity objectives are achieved.
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Essential Duties and Responsibilities:
- Set up and operate Studer CNC cylindrical grinding machines to manufacture precision components.
- Interpret blueprints, engineering drawings, process sheets, and work instructions.
- Perform machine offsets, tool changes, wheel changes, and program adjustments as required.
- Select and dress grinding wheels to meet process and quality requirements.
- Produce components to exact specifications and tight dimensional tolerances.
- Verify part quality using precision measuring equipment including:
- Micrometers
- Indicators
- Bore gauges
- Height gauges
- Surface finish equipment
- CMM data (when applicable)
- Inspect first-piece, in-process, and final dimensions to ensure compliance with engineering requirements.
- Monitor machine performance and identify opportunities to improve cycle times and quality.
- Troubleshoot grinding issues related to wheel wear, surface finish, dimensional variation, and machine performance.
- Perform preventative maintenance and routine cleaning of equipment.
- Maintain accurate production, quality, and inspection records.
- Support continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
- Work effectively with Engineering, Quality, and Manufacturing teams to resolve process issues.
- Follow all company safety policies, quality procedures, and ISO requirements.
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Required Qualifications
- High School Diploma or GED.
- 3+ years of precision grinding experience in a manufacturing environment.
- Experience operating cylindrical grinding equipment.
- Ability to read and interpret mechanical drawings and GD&T.
- Experience using precision inspection equipment.
- Strong mechanical aptitude and problem-solving skills.
- Ability to hold tolerances in the micron range or equivalent high-precision tolerances.
- Basic computer skills for production tracking and documentation.
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Preferred Qualifications
- Direct experience with Studer CNC grinding machines.
- Experience with Fanuc or similar CNC controls.
- Experience grinding hardened materials, precision shafts, spindles, bearings, or optical/mechanical components.
- Knowledge of lean manufacturing and continuous improvement principles.
- Technical certification in machining or manufacturing technology.
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