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Process Engineer I

Spectrum Plastics Group
Posted a month ago, valid for 12 days
Location

Pleasant Prairie, WI, US

Salary

Competitive

Contract type

Full Time

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Sonic Summary

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  • The position is located in Pleasant Prairie, WI, and is a full-time role focused on driving technological and process improvements in flexible packaging manufacturing.
  • Candidates must have a bachelor's degree in engineering or equivalent experience, along with at least 5 years of industry experience in polymer extrusion and converting.
  • The role involves managing projects to optimize production, reduce costs, and improve product quality while collaborating with cross-functional teams.
  • Preferred qualifications include a master's degree in engineering, proficiency in Microsoft Project, and a strong understanding of ISO 13485 requirements.
  • The salary for this position is competitive and commensurate with experience.

Job DetailsJob Location: PPC - Pleasant Prairie - Pleasant Prairie, WI 53158Position Type: Full TimeDrives technological improvement activities and process improvement activities. Creates and implements new products/processes, improves productivity, reduce customer complaints, and reduce costs. Coordinates implementation of new capital manufacturing equipment and processes to optimize production and increase capacity. Drives improvements to reduce scrap, raise quality levels and optimize processes.   ESSENTIAL DUTIES: Evaluate, implement and monitor processes and operating systems for the manufacture of flexible packaging products. Drive global projects, including identifying and sourcing capital needs to achieve best-in-class technology and processing. Perform cost improvement projects and quality improvement projects to support manufacturing goals that positively impact and reduce COGS. Define and manage project activities for commercial release of new products and corresponding manufacturing processes while meeting expectations for sustainable, efficient, repeatable, and reproducible manufacturing operations. Collaborate with site operations leadership to identify and resolve technical systemic challenges and support commercial solutions. Act a conduit to the commercial team in determining product requirements for new opportunities, including quote support as needed, regarding cost structures and milestone timelines. Manage major validation efforts by scoping master validation plan and executing complex validation requirements with documented protocols, test methods, and reports for execution of design verification and validation testing. Translate customer needs into quantifiable CTQs that can be used to scope projects, report progress to targets, and create actionable plans to meet customer requirements. Apply risk management best practices to the development process by identifying hazards, estimating and evaluating associated risks, controlling these risks, and monitoring the effectiveness of risk controls. Collaborate and communicate effectively in a cross functional organization. Use strong presentation skills to present technical information to audiences with diverse backgrounds and connect technical concepts to business outcomes.    Qualifications Bachelor’s degree in engineering or equivalent experience in a related field 5+ years industry experience in polymer extrusion and converting Familiar with Polyolefin materials and able to recommend the use of different material families based on the application and use of the end product. Understanding of flexographic printing process, including inks, plate materials, diluents, drying, and overall printing process. Demonstrated ability applying tools within Project Management, Design of Experiment, Design for Lean Six Sigma and Statistical Analysis Track record of being resourceful and innovative to pull together the tools, equipment, and resources, to drive projects across the finishline Effectively communicates project expectations to team members and stakeholders in a timely and clear fashion Demonstrated ability to problem solve, identify errors and deficiencies, and perform research   Preferred: Master’s Degree in Engineering discipline Proficiency in Microsoft Project Demonstrated ability to complete product design transfers High degree of understanding of ISO 13485 requirements for Design Controls Knowledge of applicable standards for EtO sterilization (e.g. ANSI/AAMI/ISO 11135-1, ANSI/AAMI/ISO 11135-2)   WORKING CONDITIONS: Works with minimal supervision from manager.  Requires light physical activity performing non-strenuous daily activities




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