- Acts as a role model for safety and continuous improvement
- Coaches employees to work safely, escalate unsafe conditions, and suggest improvements
- Verifies the production area is fully compliant with company, state, and federal health, safety, and environmental policies and standards
- Conducts audits to ensure safety, 5s, and first aid standards are followed and recommends corrective actions and improvements
- Communicates hazards, risks, and control measures between production teams and management
- Completes incident reports and initiates corrective actions to eliminate hazards and prevent accidents and near misses
- Verifies employees use work instructions, standard work, and the Quality Basics throughout processes
- Verifies the timely completion of the First Off Process
- Conducts hourly product and process audits to identify non-conformances and escalate recurring or serious issues
- Supports and initiates quarantine actions for nonconforming material and processes
- Communicates with support departments to coordinate actions to reduce and eliminate production losses from breakdowns, defects, and material shortages
- Identifies product and processes that do not meet customer and quality requirements and initiates deviation requests to meet delivery requirements and protect customers from non-conforming products
- Collects and analyzes scrap, rework, and other production loss information to create corrective actions to achieve goals
- Facilitates and coaches team leaders to facilitate line problem solving meetings to identify root cause and corrective actions to eliminate defects
- Coaches and assists team leaders to create corrective actions to eliminate non-conformances and protect the customer
- Supports team leader level 1 red box review as needed
- Facilitates level 2 red box review with support functions
- Facilitates level 2 Top 5 and department focus team meetings to create and monitor the progress of short- and long-term actions plans
- Reviews EPT boards hourly to coach and enforce proper use for complete, accurate, and up-to-date information
- Reviews actual vs. planned production each hour, coaches and assists team leaders to create corrective actions
Professional Background / Basic Qualification / Work Experience:
- Associate’s degree (A. A.) in Business, Management or closely related field
- Minimum three years’ experience supervising employees in a manufacturing environment
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