The Design Quality Lead (DQL) for BCIM is responsible for driving design quality excellence from early concept through launch. This role ensures alignment to quality targets, leads APQP/PPAP readiness, manages risk, and provides cross‑functional leadership to engineering, suppliers, and program teams. The DQL Project Specialist plays a critical role in ensuring robust design execution, early issue identification, and quality convergence to meet customer and business expectations.
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Key Responsibilities:
Early Engagement & Quality Target Convergence:
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Begin involvement 4 weeks before PM or upon A3Q release from CX.
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Lead quality convergence toward NA BCIM targets for Months in Service and CPV.
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Conduct Gap-to-Target assessments and identify risks requiring engineering or leadership action.
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Collaborate with Engineering and TECH teams to define enablers needed to close quality gaps.
- Train engineering teams on applying Quality Targets during the RFQ process.
Design Quality Process Initiation & Governance:
Ensure all design-related checkpoints are Green or Orange with action plans, including:
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Design Assessment
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Risk Management Plan
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Lessons Learned (Check Retex) review
Project Review & Leadership Communication:
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Prepare and deliver bi‑weekly project reviews with the Director.
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Develop and present materials for senior leadership reviews.
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Attend weekly PMT meetings and other cross-functional sessions as needed.
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Participate in part readiness meetings and provide design-quality input related to APQP.
APQP / PPAP Monitoring & Execution:
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Monitor APQP and PPAP progress across assigned components and suppliers.
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Initiate APQP kickoff meetings with DRE, SQE, and suppliers.
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Support and help lead technical review meetings to ensure TECH teams and DQLs understand APQP expectations and cadence.
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Provide weekly APQP status reports to the Project CVE.
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Conduct weekly APQP grid audits and escalate issues when necessary.
Level 1 Escalation Management:
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Initiate escalation notifications to the Project Lead and Quality Project Specialist; maintain the escalation report.
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Lead escalation meetings with Buyer, SQE, Supplier, DRE, SSTM, and SSTL as needed to resolve roadblocks.
Training & Capability Building:
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Deliver introductory APQP/PPAP training sessions for engineering and supplier teams.
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Host bi‑weekly APQP Process and AUROS/PLM Q&A workshops for DREs, SSTMs, SSTLs, SQEs, suppliers, and extended functional teams.
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Provide 1:1 AUROS/PLM training for DREs to ensure proper system usage and documentation quality.
Basic Qualifications:Â
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Bachelor’s degree in Engineering, Quality, or a related technical field.
- Minimum 1 year of related experience.Â
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Strong working knowledge of APQP and PPAP processes, deliverables, and timing.
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Demonstrated ability to lead cross‑functional meetings involving Engineering, SQE, Purchasing, Program Management, and Suppliers.
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Proven capability to present complex quality topics clearly and confidently to both technical teams and senior leadership.
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Experience driving alignment across departments and ensuring follow‑through on action plans.
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Ability to analyze quality data, identify gaps, and translate findings into actionable recommendations.
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Skilled in preparing and delivering structured updates, risk summaries, and readiness assessments.
Preferred Qualifications:
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Experience serving as a quality lead, APQP champion, or design quality representative in a product development environment.
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Prior responsibility for facilitating technical reviews, escalation meetings, or leadership‑level presentations.
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Strong understanding of interdepartmental workflows across Engineering, SQE, Purchasing, Manufacturing, and Program teams.
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Experience coaching or training teams on APQP/PPAP, PLM systems, or quality processes.
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Ability to influence without authority and drive alignment across global or distributed teams.
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Proficiency with PLM systems, APQP dashboards, and quality reporting tools.
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Experience preparing and presenting content for senior leadership or executive‑level reviews.
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