Manufacturing Engineer I

Purpose of Position:

Gems Setra is seeking a Manufacturing Engineer I with strong problem-solving, attention to detail, process discipline, and collaboration skills. This role is responsible for supporting manufacturing operations by resolving production issues, improving manufacturing processes, supporting new product and project launches from prototype throughproduction, and helping achieve Safety, Quality, Delivery, and Cost/Productivity targets through daily management and continuous improvement activities. The Manufacturing Engineer I will support the development, documentation, and implementation of manufacturing process improvements, tooling, fixtures, automation, and test equipment.

Essential Functions:

• * Design, develop, and document manufacturing processes, including production flow, tooling, fixtures, automation, and test equipment, by applying knowledge of product design, manufacturing processes, product performance specifications, process acceptance criteria, and product/system testing.

• * Develop poka-yoke and fixturing strategies to reduce process variation in assembly processes.

• * Use structured problem-solving techniques to investigate process failures, product failures, equipment issues, and quality concerns; identify root cause; and implement corrective actions.

• * Plan and implement improvement initiatives focused on Safety, Quality, Delivery, and Cost/Productivity (SQDC).

• * Participate in new product design reviews, review and approve part drawings as appropriate, and support the transition of new products from Design Engineering to manufacturing.

• * Apply lean manufacturing tools such as Standard Work, 5S, and VRK to solve production problems and support implementation and sustainment of lean manufacturing practices.

• * Support the Engineering Change Order (ECO) process from generation through implementation.

• * Perform engineering pilot runs for part and process validation.

• * Provide manufacturing engineering support to meet customer quality and delivery expectations, while collaborating with cross-functional teams on equipment reliability and improvement projects.

• * Participate in the execution of PFMEAs, qualifications, and validation protocols to verify equipment and process capabilities.

• * Collect, organize, analyze, and communicate data with attention to detail and accuracy to support decision-making and process improvement.

• * Provide training to affected associates on new and updated processes to ensure proper implementation and adherence.

• * Perform other duties as assigned by manager.

Critical Success Factors:

• * Solid understanding of manufacturing processes, tools, and technologies.

• * Customer-focused problem solving through active listening, data analysis, and experimentation.

• * Strong organization, analytical, and problem-solving skills.

• * Outstanding teamwork and collaboration skills.

• * Demonstrates initiative and takes action when issues need to be addressed.

• * Strong professional communication skills.

• * Commitment to continuous improvement through the application of lean principles and Kaizen.

• * Ability to manage multiple priorities and projects simultaneously.

• * Demonstrates a strong sense of urgency and accountability.

Education & Experience Required:  

• * Bachelor of Science degree, or equivalent, in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related technical field required.

• * Minimum of 1-3 years of relative experience is required.

• * SolidWorks and/or ProE modeling and drafting experience required; SolidWorks preferred.

• * Familiarity with mechanical inspection tools such as calipers, micrometers, gauges, and related measurement equipment.

• * Proficiency in Microsoft Office.

• * Ability to read and interpret technical drawings and specifications.

Desired Skills:

• * Experience in machining and/or precision mechanical assembly.

• * Working knowledge of transducers, flow/level switches and/or other measuring sensors.

• * Basic familiarity with ISO:9001 standards.

• * Understanding of regulatory requirements related to RoHS and REACH.

• * Knowledge of Copy Exactly process control.

• * Lean manufacturing experience.

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