General Summary:

Testing Grade 3 is responsible for verifying, repairing, and tracking leaks and defects; ensuring the overall quality of coil(s); labeling coils appropriately; and confirming coils before sending to the next process. Leads, monitors, and motivates everyone within the testing area by creating an environment that promotes positive communication, demonstrates flexibility and teamwork.

Principal Duties & Responsibilities:

Complete all safety inspections including crane, clamps, chucks, etc. to maintain compliance for corporate or regulatory items. Documenting and communicating any non-compliance items – taking them out of service until compliance is met.
Primary trainer and mentor for testing area
Identify and prioritize what coils are to be tested first based on letter code priority and ship date to customer.
Install MPTs, caps, and Schrader on coils called out on the BOMs, communicating any changes that need to be made.
Attach clamps to coil using proper clamp placement to coil depending on size and weight to maintain weight distribution
Submerge coil, using crane, into test tank observing submerged coil to look for air bubbles indicating a possible leak (if leak is present, braze area and re-submerge)
Properly pressurize coils to specified PSI on paperwork and attach air lines for pressurizing ensuring chucks or hoses are properly fitted.
Use pressure decay system for DX and Condenser coils by hooking coils to VTI system choosing the correct program to fill the coil to specified PSI, maintaining that PSI for the appropriate amount of time
Using Inficon helium sniffer, understanding the usage of high and low flow settings to accurately pinpoint and determine if leaks are present
Visually inspect coil components for defects
Properly label the coil per customer requirements – customer label, airflow direction, QA label, etc.
Track coils using logs and enter into leak database
Perform and record any PMs to equipment being used, changing filters, troubleshooting, and problem solving
Ensure equipment settings are adjusted as needed based upon functionality and visual conditions of the torch
Ability to braze the coil joints, adapters, or connections so that they are leak-free, in efforts to correct leaks
Practice exceptional housekeeping
Confirm out in SAP
Primary Trainer & Mentor for team members
Communicates recommended process improvements to maintenance & engineering and has the ability to troubleshoot

Job Qualifications:

Employed with the company minimum of 2 years
Must know how to test (water and pressure decay) and know testing Grade 2
Quality issues must be less than 10%
Actively participates in shift meetings, quality issues, safety concerns, GPS events, etc.
Detail-oriented
Work independently with minimum direction
Blueprint reading skills
Computer skills
The ability to understand and convert decimals and fractions
Excellent communication skills
Excellent attitude
Excellent work ethic
Team player with the ability to collaborate with a cross functional team
Mentor for team members
Primary Trainer
Critical thinking skills required

Physical Requirements for the job

Ability to move at least 50lbs
Ability to stand and use hand tools 8-10hrs per day
Wear the necessary PPE for the position

Special Notation

The preceding statements are intended to describe the general nature and level of work being performed by people in this position. This is not intended to be construed as an exhaustive list of all responsibilities, duties, and skills.

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TN Tester Grade 3