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Aerodynamicist

Aptera Motors
Posted 18 days ago, valid for 5 days
Location

Carlsbad, CA 92018, US

Salary

Competitive

Contract type

Full Time

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Sonic Summary

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  • Aptera is seeking an individual to maintain the aerodynamic integrity of their production vehicle, which boasts a drag coefficient of less than 0.13.
  • The role requires hands-on experience in aerodynamic analysis, including CFD and physical testing, with a preference for candidates having a background in competitive racing or solar vehicle programs.
  • Candidates should have a B.S. in Aerospace, Mechanical, or Automotive Engineering, along with proven skills in systems thinking and communication.
  • The position offers a market competitive salary, stock options, and a fully funded benefits package for employees and their dependents.
  • A minimum of practical experience in aerodynamic analysis is required, ideally with a blend of both CFD and physical testing.

About the role

Aptera has already done the hard part: designing one of the most aerodynamically efficient vehicles ever built for public roads. Your job is to make sure it stays that way — through production, iteration, and every engineering decision that touches airflow.

This is a highly collaborative, detail-oriented role. You will be the aerodynamics conscience of the vehicle program — partnering daily with founders, the SVP of Engineering, and crossfunctional team leads to ensure that the low-drag, high-efficiency ethos is preserved at every stage of design and build.

What you'll do

  •  Own aerodynamic integrity of the production vehicle. Review and approve (or flag) panel gaps, fit tolerances, surface changes, and design modifications before they ship, every millimeter matters.
  • Support engineering leads across body, chassis, thermal, and powertrain teams with aerodynamic trade-off analysis: drag vs. cooling, frontal area vs. cabin space, downforce vs. efficiency.
  • Leverage CFD intelligently — knowing when simulation is sufficient, when a wind tunnel is warranted, and when Tufts tape and a GoPro on a back road will tell you everything you need. Then go do it yourself.
  • Drive continuous improvement — identify opportunities to reduce drag further or improve stability with each product revision, keeping Aptera ahead of its own benchmarks.
  • Get your hands dirty — instrument the vehicle for aerodynamic measurement, apply clay modifications to test surface changes, run tuft visualization, and drive the vehicle yourself to collect data when needed. This is not a desk job.
  • Ensure stability compliance — confirm that all configurations meet managementdefined drag and stability requirements before sign-off.

Qualifications

  • Proven you can think rigorously about aerodynamics in a resource-constrained, highstakes environment.
  • Competition background strongly preferred — SCCA road racing, SAE Supermileage, Formula SAE, or a university solar car team (e.g., American Solar Challenge, World Solar Challenge). If you’ve stayed up until 2am arguing about a spoiler lip angle, you’re an ideal candidate.
  • Hands-on CFD experience — STAR-CCM+, ANSYS Fluent, OpenFOAM, or similar.
  • Skilled to set up a simulation, but more importantly, you know when not to trust it.
  • Correlation with the real world – You know what to do when simulated results don’t match wind tunnel results, and those don’t match the track data.
  • Systems thinking — you can hold Cd, weight, battery range, thermal management, and manufacturing cost in your head at once and communicate the trade-offs clearly to non-aero engineers.
  • Execution focus — the vehicle exists. Your most important job isn’t reimagining it; it’s protecting what makes it extraordinary while helping it get better.

Preferred Qualifications

  • Competitive racing or solar vehicle program experience.
  • Familiarity with automotive surface modeling (CATIA, NX, SolidWorks).
  • Experience with pressure tap instrumentation, wake surveys, or flow visualization techniques.
  • Wind tunnel experience - academic or commercial - including instrumentation setup and data reduction.
  • Comfort with clay modeling and surface modification for rapid shape iteration.
  • Valid driver’s license and genuine comfort behind the wheel of a test vehicle.

Team Structure 

  • Individual contributor; collaborate with other teams and individuals, as necessary

Required Experience

  • Practical aerodynamic analysis experience: CFD, physical testing, or both.
  • Strong communicator — you can explain drag penalties to others without being condescending.

Educational Requirements

  • B.S. in Aerospace, Mechanical, or Automotive Engineering (or equivalent demonstrated experience)

Salary + Benefits 

  • Market competitive compensation package
  • Stock option grants 
  • Fully funded benefits package for employee + dependents
  • Generous Flexible Time Away policy 



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