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Manufacturing Process Engineer

Ethos
Posted 8 days ago, valid for 23 days
Location

Decorah, IA 52101, US

Salary

Competitive

Contract type

Full Time

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Sonic Summary

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  • The Manufacturing Process Engineer will enhance production processes to align with the company's goals and vision.
  • Candidates should have a Bachelor's Degree in Engineering and 4–7 years of hands-on manufacturing or process engineering experience.
  • The role involves monitoring process performance, developing documentation, and implementing improvements to safety, quality, and efficiency.
  • Experience in lean manufacturing and capital projects is required, along with strong analytical skills for process optimization.
  • The position offers a comprehensive benefits package including health care, retirement plans, and paid time off.

Manufacturing Process Engineer

The Manufacturing Process Engineer will support the company's goals and vision by developing, maintaining, and improving production processes.

This role focuses on process stability, continuous improvement, and capital project support while partnering with Operations, Quality, Maintenance, and Supply Chain to ensure efficient, safe, and repeatable manufacturing processes.

Responsibilities: 

·         Support daily manufacturing operations by monitoring process performance and responding to process issues.

·         Develop, document, and maintain work instructions, process flows, routings, and standard work.

·         Analyze production data (scrap, rework, cycle time, downtime) to identify process improvement opportunities.

·         Implement process changes to improve safety, quality, efficiency, and throughput.

·         Support new product or process introductions by assisting with process setup, trials, and documentation.

·         Lead root cause analysis efforts and implement corrective and preventive actions to address process issues.

·         Proactively identify and eliminate waste, reduce scrap, minimize labor inefficiencies, and lower material costs.

·         Champion kaizen events and consistently monitor improvement metrics and results.

·         Sustain process improvements by updating documentation and conducting operator training sessions.

·         Lead capital project initiatives by overseeing all phases, including equipment selection, justification, installation, and startup, to enhance operational capabilities and support business objectives.

·         Develop and support capital requests by preparing ROI analyses and technical specifications that align with organizational goals and cost reduction strategies.

·         Coordinate cross-functional collaboration with vendors, Maintenance, and Operations teams to ensure seamless equipment installation and successful commissioning.

·         Support process validation, capability studies, and acceptance testing for new or modified equipment to ensure compliance with quality, safety, and performance standards.

·         Bachelor’s Degree in Engineering (Manufacturing, Industrial, Mechanical, or related field) required

·         4–7 years of hands-on manufacturing or process engineering experience in a production environment

·         Demonstrated ability to independently analyze, improve, and sustain manufacturing processes

·         Experience in lean manufacturing.

·         Experience with capital projects.

·         Strong working knowledge of process capability, cycle time analysis, scrap reduction, and efficiency metrics

·         Proven experience developing and maintaining detailed work instructions, standard work, and process documentation

·         Experience supporting capital equipment installation, commissioning, and process validation activities

·         Must enjoy being hands-on working with production teams

  • Health Care Plan (Medical, Dental & Vision)
  • Retirement Plan (401k, IRA)
  • Life Insurance (Basic, Voluntary & AD&D)
  • Paid Time Off (Vacation, Sick & Public Holidays)
  • Family Leave (Maternity, Paternity)
  • Short Term & Long Term Disability



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