2nd shift - 5144 EVOL Operator

The Job You Will Perform: 

• Make sure all safety devices are in place and working properly.

• Use centerline on set-up at all times.

• Raise pre-feeder up and run back.

• Zero machine, open machine, and lock out; start wash up.

• Set anilox rolls to zero. Pull old print dies.                                                                    

• Check flow card, print card, construction card and print die number.

• Hang print die for next order. Set pull rolls.

• Set kicker and stroke. Set calibration and registrations from center line sheet.

• Help crew members if necessary. Close machine. Ink machine.

• Run box through to check all dimensions. Set stacker and bundler for upcoming order.

• Keep sheets picked up on stacker or feeder while running order.

• Use the run procedures to ensure machine run is performed correctly.

Startup machine

• Control the machine’s speed to produce a quality product at a maximum level of output.

• Check bundle count on first handful as it leaves the C/E.

• Check to make sure that boxes are glued properly.

• Check stacking plan, load tags, and unit count on first load.

• At start up, set aside two bundles of quality boxes to use as replacement boxes for defects. 

• Pull all defectives found during inspection and replace them with good box from bundles set aside.

• Confirm that final count matches bundle spec. (Replace same number as defects pulled) 

• Count scrap boxes to confirm equal # of replacements.  If this number is incorrect, add difference to final unit.

• Check and fold up at least one box per unit. Check and maintain constant ink and glue flow.

• Watch for and react to jam-ups. Stack all bad sheets for reuse, waste to scrap cart.

• Check to make sure the MDC system is operating correctly during the beginning, middle, and end of each order.