Job purpose
ā The Process Technician is responsible for setting up, troubleshooting and optimizing injection molding
processes to ensure safe, efficient and high-quality production. This role plays a critical part in maintaining
process stability, reducing scrap, improving cycle times and supporting overall plant performance
Duties and responsibilities
ā Set up and start injection molding machines, including molds, auxiliary equipment and automation
systems.
ā Establish and validate process parameters (temperature, pressure, speed, cooling time, etc..)
ā Optimize cycle times while maintaining product quality and process stability
ā Diagnose and correct molding defects (short shots, flash, sink, warpage, burns, etc..)
ā Perform root cause analysis on process deviations and implement corrective actions.
ā Respond to downtime events and restore production quickly with minimal disruption.
ā Monitor machine performance and ensure processes remain within established control limits.
ā Assist with mold changes and ensure proper setup to minimize downtime.
ā Ensure parts meet customer specifications and quality standards.
ā Participate in scrap reduction and efficiency improvement initiatives.
ā Document process changes and maintain accurate setup sheets and process documentation.
ā Work closely with maintenance on equipment issues and preventive maintenance activities.
ā Ensure machines, molds and equipment are operating safely and efficiently.
Qualifications
ā High School Diploma or GED
ā 3+ years of injection molding processing experience (preferred high-volume manufacturing)
ā Strong understanding of injection molding principles and materials (resin, drying requirements, regrind
use)
ā Ability to read and interpret process sheets, work instructions and quality standards
ā Familiarity with automation systems, robots and auxiliary equipment (dryers, grinders, chillers)
ā Strong troubleshooting and analytical skills
ā Ability to work independently and make decisions in a fast-paced environment
Working conditions
ā Manufacturing environment
Physical requirements
ā Prolonged standing, and frequent lifting and maneuvering of equipment heavier than 40 lbs.
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