R&D Engineer - Thermoformed Packaging

TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high-performance flexible and thermoformed packaging solutions for the food, beverage, medical and consumer goods industries.  We offer products like transparent high barrier films, pouches, clamshells and trays, utilizing advanced technology to enhance product safety, visibility and environmental sustainability. 

TOPPAN Packaging Americas operates as part of the global TOPPAN group, with 22 manufacturing facilities across North America, Latin America and Europe. 

Want to learn more?  Visit us at packaging.toppan.com

Summary Description:

As an R&D Engineer, you will lead technical programs focused on developing next‑generation thermoformed packaging products and technologies. You will own all technical activities for assigned project, driving innovation, executing development plans, and delivering packaging solutions used by many of the world’s most recognized brands.

The ideal candidate brings strong expertise in polymer science, materials engineering, or packaging technology, combined with a passion for solving complex technical challenges. This is an onsite position based in Franklin Park, IL. Title level will be determined based on experience and business needs.

What you’ll be doing:

• Serve as a subject matter expert in the processing of plastic materials for consumer packaging with a focus on portion control packaging.
• Provide technical input and recommendations on manufacturing equipment to support current operations and future growth.
• Address internal and external customer needs by developing packaging solutions within a manufacturing environment.
• Lead the technical integration of projects, collaborating with cross-functional teams, suppliers, and equipment manufacturers to solve complex problems and improve product performance in a timely, cost‑effective manner.
• Generate new concepts that support the R&D product innovation and technology roadmap.
• Develop and lead pilot, production, and filling/packaging trials.
• Contribute to a motivating and engaging environment within the R&D organization.
• Promote a positive, safe work culture through open communication and teamwork.
• Ensure adherence to company safety policies and procedures.
• Travel to suppliers, customers, and other innovation partners and for conferences, trade shows, or training
• Up to 25% travel, mostly domestic

This position is located at Franklin Park, IL and 100% onsite

We’d love to hear from you if:

• B.S./M.S. in Mechanical Engineering, Plastics Engineering, Chemical Engineering, Polymer Science, Packaging Science, or related field.
• 5+ years of relevant experience with a strong technical foundation in plastics manufacturing and processing (e.g., extrusion, thermoforming, tooling). Experience in consumer food packaging and/or flexible packaging is a plus.
• Experience in a manufacturing environment and a record of successfully leading capital projects in partnership with OEMs and suppliers.
• Working knowledge of HIPS, PET, PP, PE resins and additives; experience with coatings and lamination of rigid sheet is preferred.
• Strong initiative, energy, and ownership of results.
• Curiosity and awareness of emerging technologies inside and outside the packaging industry.
• Self‑starter with a positive, hands‑on, “can‑do” approach and the ability to work independently.
• Demonstrated ability to lead cross-functional projects (commercial, manufacturing, supply management, etc.).
• Strong technical aptitude and problem‑solving skills.
• Excellent written and verbal communication skills.
• Ability to thrive in a fast‑paced, results‑oriented environment.
• Highly organized and self‑motivated.

Compensation:

The annual base salary range for this role is from $120,000 to $135,000

At TOPPAN Packaging Americas, We offer a comprehensive Total Rewards package designed to support our employees’ overall wellbeing. This includes competitive pay, robust benefits, and programs that help you thrive both personally and professionally. Specific benefits and wellbeing programs may vary based on your work location, employment classification, or collective bargaining agreement.

Benefits

• Medical, dental, and vision coverage for you and your dependents, including FSA and HSA options
• 401(k) retirement plan with company match
• Wellbeing tools and resources to support holistic health, including an Employee Assistance Program with a variety of services
• Paid time off and holidays to recreate, rejuvenate and care for the health of yourself and family
• Variety of company paid and voluntary employee-paid insurance plans including life, personal accident, and disability insurance
• Tuition reimbursement

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, national origin, ancestry, ethnicity, sex (including pregnancy, childbirth, breastfeeding, and related medical conditions), gender identity or expression, sexual orientation, age, disability, genetic information, marital status, veteran or military status, citizenship status, or any other characteristic protected by applicable federal, state, or local laws.

We are committed to providing a workplace where everyone feels respected, valued, and able to contribute to their fullest potential. We also provide reasonable accommodations to individuals with disabilities throughout the application and employment processes. If you require assistance or accommodation due to a disability, please contact us.