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Failure Analysis Engineer

Meta
Posted 3 months ago, valid for 2 days
Location

Fremont, CA 94536, US

Salary

$144,000 - $204,000 per year

Contract type

Full Time

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Sonic Summary

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  • Join a centralized Product Integrity Team at Meta to influence the future of infrastructure by building a Failure Analysis (FA) framework.
  • The role requires a Bachelor's degree in Electrical or Mechanical Engineering or Materials Science with at least 6 years of failure analysis experience.
  • Candidates will work on advanced projects involving custom ASICs and robotics, utilizing FA equipment such as oscilloscopes and SEM for troubleshooting.
  • The salary for this position ranges from $144,000 to $204,000 per year, along with bonuses, equity, and benefits.
  • Preferred qualifications include a Master's or PhD in a relevant field and experience with data center hardware failure analysis.
Be part of a centralized Product Integrity Team. This is an opportunity to influence the future of Meta’s infrastructure as we build FA framework from the grounds up that is needed to scale our current services and support long term goal of meeting Artificial General Intelligence (AGI). Candidate gets to work on state of the projects including custom ASICs, Robotics and able to spruce FA relationship with worldwide supply and manufacturing base. Candidate will be applying knowledge of system hardware, electrical, and materials analysis to perform failure analysis across different issues and provide a turnkey solution to arrive on corrective actions.

Responsibilities

  • Responsible for all aspects of identifying and characterizing failures on Data Center HW that leads to successful identification of RootCause of the failure
  • Experience using FA equipment such as Optical/Digital Microscopes, Oscilloscopes, X-ray, SEM needed to successfully complete FA projects
  • Work closely with HW Reliability to Root Cause reliability failures
  • Recreate and identify failures observed in engineering, production, and field as needed for efficient fault isolation
  • Debugging thermal related PCB and electrical module failures
  • Develop Corrective actions for various failures observed based on Physics Of Failure methodology and validate the same
  • Taking additional steps to ensure prevention of similar issues from repeating on new NPI programs
  • Quantify FA in terms of improvements in yield, reliability, serviceability, manufacturability, testability, capacity, and cost when needed
  • Validate and verify supplier and vendor FA
  • Work with cross functional teams from all disciplines to determine and or discuss Root Cause
  • SOP creation for vendors and suppliers to repeat similar FA analysis if and when needed
  • Lab organization and detailed documentation leading to effective FA reports


Minimum Qualifications

  • Bachelors in Electrical or Mechanical engineering or Materials Science with 6+ years of failure analysis experience
  • Proven proficiency with the use of eFA equipment including Oscilloscopes, spectrum analyzers, frequency generators, source meters, and multimeters
  • Hands-on experience with SEM, DB-FIB, mechanical polishing, dicing, EDS, mechanical probing, EBIC/EBAC, OBIRCH, LADA, TIVA, etc
  • Systematic FA approach application and experience to methodically break down a system or process into subparts to isolate failures and troubleshoot to a component level


Preferred Qualifications

  • Masters or PhD in Electrical Engineer or Materials Science with direct Data Center HW FA experience
  • Experience analyzing datacenter failures (rack level hardware and/or datacenter infrastructure hardware)
  • Fault localization skills for PCIE gen 5/6 and DDR gen 5/6
  • Fault localization skills for custom Si/ASICs


$144,000/year to $204,000/year + bonus + equity + benefits



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