Operator Level I

KALLE USA LLC is a manufacturer of food packaging in the North Suburbs that has an immediate need for a Machine Operators on all shifts. This position will perform as a member of the Operations Team. Maintain a high level of safety and quality awareness. Support safety programs related to personnel safety and food safety.

JOB PURPOSE: Safely perform essential physical duties of operating production equipment such as the Automatic Shirring, and Coating Line (tablet/gelatin). Perform quality checks, and ensure quality products are manufactured to meet customer demand. 

ESSENTIAL FUNCTIONS:

• Follow all company safety policies and procedures.
• Report unsafe conditions to lead or supervisor
• Report injury, and/ or illness immediately to lead or supervisor.
• Inspect, identify and report safety hazards (e.g., exposed electrical cables, air hoses, or liquid spills) 
• Inspect and maintain a hazard-free work area: clear aisles, and spills.
• Use and maintain proper Personal Protective Equipment (PPE): safety shoes, eye protection, hearing protection. 
• Ensure equipment and controls are functioning properly. 
• Do not bypass safety features or safety guards. 
• Immediately report any equipment malfunctions.
• Maintain clean and organized work areas, including equipment cleaning, tool storage, and removal of production waste.
• Ensure all equipment and work areas are thoroughly cleaned and sanitized before starting production to prevent product contamination.
• Conduct pre-operation inspections to verify equipment functionality and identify any maintenance or safety concerns before use.
• Ensure availability of required materials, tools, and supplies to meet production schedules.
• Follow standard operating procedures (SOPs), work instructions, and safety protocols for each type of equipment.
• Work collaboratively with team members across shifts to meet production goals, new hire training and maintain workflow continuity. 
• Perform other duties as assigned.
• Properly load and set up shirr coated reels on shirring machine following SOP. 
• Place finished goods in blue bin with liners.
• Respond to issues such as moisture deviations or shirring damage to maintain uninterrupted production.
• Properly set up, operate and adjust controls on coating line following SOP.
• Manage coating tablet including gelatin during operation.
• Able to communicate line to line regarding potential issues on the coating line. 
• Able to manage the spice and gelatin controls output.
• Complete production documentation accurately; data entry to log production data: work orders, machine usage, material inputs, productivity targets.
• Verify that all materials match the specifications on the Work Order traveler and identification tags before use.
• Enter app rates in coating tablet. 
• Accurately print labels and mark finish reels.

MINIMUM QUALIFICATIONS: (The following qualifications can be acquired and demonstrated through experience, education and/or vocational training as noted or as appropriate.)

1. High school diploma or equivalent desirable.
2. One (1) plus years of related manufacturing experience.
3. Communication skills: Must be able to read and write either in English or Spanish. 
4. Must have the ability to read, write, and comprehend written instructions and numbering. 
5. Must be able to calculate basic arithmetic, (i.e., add, subtract, multiply and divide).
6. Knowledgeable in the metric system; length, mass, and volume.
7. Knowledge in machinery skills: Ability to operate automated machines and equipment with accuracy. 
8. Computer competency: Must enter data into company’s system.
9. Attendance: Must be punctual and reliable.