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- Support tooling engineer with daily production and die repair.
- Includes troubleshooting die issues, casting issues and contacting outside vendors for repair.
- Perform thermal analysis studies on tooling and casting processes to assist with identifying heat concentration areas, tooling wear trends, and opportunities to improve cooling and spray configurations.
- Continued use with the thermal camera from his previous internship last year.Update existing die cooling diagram to capture current processes.
- Conduct casting cycle time studies on all die casting production jobs to identify inefficiencies and detect deviation from setup or quoted cycle time.
- Assist process technicians with process troubleshooting, parameter adjustments, startup activities, and process validation during production runs.
- Includes weighing casting shots, measuring biscuit sizes and correcting outdated conductor information.
- Perform inventory on consumable die components in our die tool room.
- Includes core pins, slide pins, custom ejector pins, and trim pins. Â
- Assist with preventative maintenance and repair activities for CNC machining fixtures used in secondary operations.
- Includes repairing clamps, replacing O-rings and fittings, and testing hydraulic circuits for leaks.
- Update CNC tooling documentation, tooling lists, and setup sheets.
- This has lacked since the departure from Vallen and needs completely overhauled.
- Compare related CNC machining jobs and combine/eliminate multiple tools of the same type to reduce tool crib inventory.
- Assist in development and revision of engineering documentation, work instructions, and process standards.
- Includes helping with process/documentation for HD KOTB project that is currently being implemented.
- Create and modify Flag Maps for cosmetic parts to assist quality department & KEI Â in defect tracking.
- Implementation of KOTB project.
- Continue training with Pro-engineer CREO CAD software to assist in any 3D modelling needed on a daily basis.
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