MISSION
Provide quality process engineering and supplier quality support to develop, implement, monitor and maintain efficient processes and workflow, resulting in operational excellence and continuous quality improvements.
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ESSENTIAL DUTIES AND RESPONSIBILITIES
- Follow all Gilson Quality System requirements.
- Assist with post-mortem review of product returns identified as new product failures upon install within assigned products – document findings and initiate corrective actions where appropriate per procedure.
- Diagnose problems using established troubleshooting methods and equipment to determine necessary action to be taken in repair of customer equipment and production electronic assemblies.
- Conduct root cause investigations and lead corrective action efforts, documenting results and implementing product and / or process improvements when internal or external quality KPI data indicates negative trends.
- Train new quality technicians, assemblers and material handlers on operational excellence activities and quality system requirements.Â
- Assist with ECO processing, training, implementation, and document control.
- Oversee maintenance of the non-conforming database of rejected material, with efficient and timely disposition of parts, and assist in the summarizing KPI data monthly.
- Complete first piece approvals for changed or re-sourced parts.
- Identify, document and mitigate risk in all applicable work areas.
- Organize, lead, and complete the yearly gage calibration efforts for all devices in the Middleton ALH and MLH facilities.Â
- Organize, schedule, and lead the ISO internal process audits by department and follow up to completion any identified improvement actions needed.
- Review and summarize all open corrective action documents (CAR’s) generated. Follow up with appropriate personnel from various departments to complete all open activities in a timely matter.
- Assist in data gathering and maintenance for Corporate Social Responsibility (CSR) activities.
- Other duties as assigned.
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JOB REQUIREMENTS
EDUCATION
- Associates Degree in Electronics Technology or higher – (prior experience in an electronics, electromechanical or biomedical manufacturing type environment may substitute for education requirement).
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WORK EXPERIENCE
- 5 years assembly and testing experience in light industrial electromechanical manufacturing environment.
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SKILLS OR KNOWLEDGE
- Familiarity with ISO 9001 quality systems.
- Knowledge of quality tools (8-D, Pareto, Gage R & R).
- Experience with Lean Manufacturing Methods.
- Proficient with basic test instruments such as digital volt meters, oscilloscopes, and calipers.
- Understanding of basic electronic circuitry.
- Good problem solving and troubleshooting techniques with actual applications in a manufacturing environment.
- Good computer skills.
- Experience with mechanical or electromechanical assembly operations.
- Â Ability to interpret technical drawings and documents.
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PHYSICAL ABILITY
- Requires good vision, including color vision.
- Ability to communicate verbally.
- Â Ability to lift up to 40 pounds.
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OTHER
- Regular attendance and punctuality.
- Ability to work well with others.
- Ability to acquire new skills and to accommodate change in the workplace.
- Use of potentially hazardous materials is possible.
- Possible contact with equipment that has been contaminated by laboratory chemicals, human bodily fluids or other potentially hazardous substances.
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ADDITIONAL SKILLS/EXPERIENCE DESIRE
- Six Sigma Green Belt certification, or ASQ CQT (Certified Quality Technician).
- Â Experience with MRP/ERP systems in the area of production control.
- Â Prior history or interest with CSR initiatives.
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