Tool and Die Design Engineer

General description

Responsible for the design, simulation, and optimization of specialized tooling-including forging dies, molds, trim blades, and fixtures-to support high‑precision and efficient metal forging operations. This role involves creating detailed blueprints, 3D models, and fabrication plans using specialized software to ensure forged components meet quality, durability, and performance requirements. Optimize die designs for material flow, heat tolerance, wear resistance, and structural integrity while supporting production and troubleshooting tooling issues on the plant floor.

Essential job functions and duties:

• Design and develop forging dies, inserts, trim blades, and fixtures using CAD/CAM software.
• Create detailed models and layouts to plan fabrication and assembly operations, ensuring safe and efficient tooling designs for various forging processes.
• Utilize simulation software to predict metal flow, stresses, thermal effects, and potential defects during forging.
• Analyze engineering drawings, blueprints, and specifications to determine optimal forging methods and tooling approaches.
• Optimize die designs for durability, material flow, heat resistance, and structural stability under extreme forging conditions.
• Select appropriate tool steels and materials to maximize die life in high‑heat, high‑pressure environments.
• Determine proper die materials, tolerances, and heat treatment requirements to improve tool life and forging stability.
• Collaborate closely with manufacturing, quality, and tool room personnel to ensure designs are manufacturable and compatible with existing equipment.
• Serve as a technical resource for the production floor by troubleshooting tooling issues related to wear, damage, alignment, or performance.
• Support tooling trials, process improvements, and continuous improvement initiatives.
• Conduct investigations and simulations to diagnose forging defects and recommend corrective actions.
• Balance ideal engineering solutions with real‑world constraints such as equipment capabilities, material availability, and production timelines.

Job specifications:

• Proficiency in CAD/CAM software such as SolidWorks and AutoCAD.
• Working knowledge of simulation software such as DEFORM, DELCAM.
• Strong understanding of metallurgy, forging processes (closed die and press forging), and heat treatment.
• Proficient in reading and interpreting manufacturing drawings and technical specifications.
• Familiarity with CNC machining processes and tooling fabrication methods.

Education:

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related engineering field.

Experience:

Preferred experience in a manufacturing environment and CNC programming.

Software:

SolidWorks, AutoCAD, DEFORM, Autodesk