Tool & Die Maker

Job DetailsJob Location: North Wales, PA 19454The Tool & Die Maker is responsible for operating computers, mechanically controlled machine tools, and/or measuring instruments to produce and repair precision metal tools and dies for use in manufacturing.  Make, repair, adapt, and rectify tools, dies, and other pieces of mechanical equipment with high precision specifications and tolerances by interpreting blueprints, consulting specifications, and making operative tests.  Responsibilities: Determine the optimal tool path for fabricating the tool/form/mold by selecting appropriate machine tools (e.g., lathes, drill presses, milling machines, grinders, boring machines, etc.) and specify the sequence of tool operations. Manually setup/adjust machine tools and/or loading instructions into computer numeric control (CNC) systems. Analyze specifications, lay-out metal stock, and operate machine tools. Fit and assemble parts to fabricate and repair metal working dies, cutting tools, jigs, fixtures, gauges and machinists' hand tools. Analyze blueprints, computer-aided design (CAD/CAM/CAE) models, and engineering specifications to define the dimensions and features of the cutting/shaping tools, forms, molds, gauges, and jigs/fixtures. Work from blueprints and sketches to create, modify, and/or improve tools, dies, jigs and molds for accuracy. Troubleshoot any problems that are presented during production or on the bench. Recommend revisions in design and/or substitutions in material based on machinability or fabrication problems encountered. Suggest methods and die modifications for improvement (i.e., Continuous Improvement Plan). Modify dies to conform to engineering changes. Produce as needed, low volume production part runs requiring toolroom equipment and/or expertise. Work with engineers to create and/or modify prints to reflect changes. Work with Assembly and Machining to ensure good quality parts. Work with engineers and leadership to develop and maintain efficient and reliable tool & die processes. Perform preventive maintenance by assignment and assist with establishing preventive maintenance limits and guidelines. Requisition supplies and spare parts for tool room and dies and keep these areas organized. ​​​​​ QualificationsEducation/Experience: High School Diploma or equivalent required. Completion of a three- to five-year apprenticeship program through an employer or trade union is a plus. Requires 5-8 years of related Tool & Die experience a plus but not required. Progressive Die experience required. Progressive Draw Die and Die Sensing experience a plus. Other Skills/Abilities: Excellent analytical skills and attention to detail.  Hands-on approach to problem solving and analysis. Ability to debug and trouble shoot problems at the press. Able to work in a fast paced, multicultural work environment. Ability to maintain on call flexibility to control abnormal conditions. Ability to be flexible in a constantly changing production environment. Ability to rely on experience and judgment to plan and accomplish goals. Ability to read/understand instruction manuals, blueprints, and specifications.  General understanding and working knowledge of basic engineering principles. Working knowledge of tool and equipment design and/or manufacturing processes.            Active listener with effective verbal/written communication and interpersonal skills. Familiar with a variety of the Tool & Die field's concepts, practices, and procedures. Ability to read and follow written instructions and procedures with close supervision. Advanced knowledge of, and ability to operate, all kinds of mechanical tools and jigs. Ability to function both independently and with good judgment in a team environment. Ability to multi-task, handle diversity, and provide leadership through problem resolution. Ability to communicate and work well with all levels inside and outside of the organization. Ability to make, repair, adapt, and rectify tools, dies, and other pieces of mechanical equipment. Ability to adapt available skills and equipment to respond to unforeseen demands and/or problems.  Self-motivated, self-directed, and able to make and meet specific goals in the Machining Department. Ability to troubleshoot and track equipment issues to perform root cause analysis and support corrective actions. Ability to work independently and in a team environment to effectively address and resolve all maintenance issues.