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Manufacturing Engineering Manager

Zeus Industrial Products, Inc.
Posted a month ago, valid for 16 days
Location

San Jose, CA 95103, US

Salary

$95,000 - $114,000 per year

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Contract type

Full Time

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Sonic Summary

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  • The position requires a manufacturing engineer to provide day-to-day support for catheter production, addressing yield, quality, and throughput issues.
  • Candidates should have at least 5 years of experience in manufacturing engineering, particularly in process development and optimization.
  • The role involves leading process validation activities in compliance with FDA and ISO requirements and driving continuous improvement initiatives using Lean and Six Sigma methodologies.
  • The salary for this position is approximately $90,000 to $110,000 per year, depending on experience and qualifications.
  • Additionally, the engineer will mentor a team, collaborate with cross-functional teams, and manage the manufacturing engineering budget to support overall business objectives.

ESSENTIAL FUNCTIONS

 

Manufacturing & Production Support

  • Provide day-to-day manufacturing engineering support for catheter production, including troubleshooting yield, quality, and throughput issues.
  • Serve as the escalation point for complex technical issues affecting safety, quality, delivery, or cost.
  • Partner with Production, Quality, and R&D to ensure manufacturing processes consistently meet product specifications and customer requirements.
  • Support introduction of new products into manufacturing, including line setup, pilot builds, and transition to sustained production.

 

Process Development & Optimization

  • Lead development, optimization, and sustainment of manufacturing processes for catheter components and assemblies, including extrusion, braiding, lamination, bonding, coating, tip forming, and final assembly.
  • Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) feedback to R&D during product development and transfer activities.
  • Develop, review, and approve manufacturing documentation including work instructions, routings, process flow diagrams, PFMEAs, and control plans.
  • Identify and implement process improvements to increase yield, reduce cycle time, and lower cost of goods.

Validation & Compliance

  • Lead and support process validation activities (IQ/OQ/PQ) in accordance with FDA and ISO requirements.
  • Ensure changes to validated processes follow change control and risk management requirements.
  • Collaborate with Quality to investigate nonconformances, deviations, and CAPAs using robust root cause analysis methodologies.

 

Continuous Improvement & Operational Excellence

  • Champion continuous improvement initiatives using Lean, Six Sigma, and other problem-solving methodologies.
  • Analyze manufacturing data and metrics to identify trends, risks, and improvement opportunities.
  • Support equipment upgrades, automation initiatives, and tooling improvements to enhance capacity, repeatability, and safety.
  • Promote standardization and best practices across manufacturing lines and sites, where applicable.

 

Team & Resource Management

  • Lead, mentor, and develop a team of manufacturing engineers and technicians.
  • Define staffing plans, assign priorities, and manage workloads to support production schedules and business objectives.
  • Conduct hiring, onboarding, performance management, coaching, and development planning for direct reports.

 

Cross-Functional & Supplier Collaboration

  • Work closely with Supply Chain and external suppliers to qualify materials, equipment, tooling, and contract services.
  • Support supplier-related investigations and process improvements as needed.
  • Collaborate with Program Management, R&D, and Quality to ensure smooth product launches and ongoing manufacturing performance.

 

Financial & Strategic Responsibilities

  • Develop and manage the manufacturing engineering budget, including capital equipment, tooling, and external services.
  • Support long-term manufacturing strategy, capacity planning, and technology roadmap development.



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