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Sr R&D Process Engineer

Carlisle Construction Materials
Posted 5 days ago, valid for 22 days
Location

Sikeston, MO 63801, US

Salary

Competitive

Contract type

Full Time

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Sonic Summary

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  • CCM is a leader in commercial roofing, seeking a Sr. R&D Process Engineer – Insulation to enhance their polyiso insulation manufacturing operations.
  • This senior-level position requires 10+ years of relevant experience and offers a competitive salary.
  • The role involves establishing standards for materials handling, leading process optimization initiatives, and solving complex production challenges.
  • Candidates should have a BS or MS in a relevant engineering discipline and preferably hold Six Sigma Black Belt or Master Black Belt certification.
  • The ideal candidate will be a recognized expert in polyiso foam lamination and demonstrate strong leadership in manufacturing and continuous improvement programs.

 (CCM) is a market leader in commercial roofing, delivering innovative insulation, membrane, and accessory solutions that protect the buildings where people work, learn, heal, and live. We are seeking a Sr. R&D Process Engineer – Insulation to provide technical leadership and drive process excellence across our polyiso insulation manufacturing operations.

 

In this senior-level role, you will establish enterprise-wide standards and technical direction for materials handling, web handling, compounding and mixing, and chemical temperature control systems. You will lead cross-site process optimization initiatives, evaluate emerging manufacturing technologies, and solve complex production challenges that impact multiple plants and product lines.

 

Key responsibilities include driving process standardization, leading major scale-up and commercialization projects, developing manufacturing performance benchmarks, supporting capital investments, and advancing Lean Six Sigma practices across the organization. You will also play a critical role in building process engineering capability through training, mentoring, competency development, and technical leadership.

 

The ideal candidate is a recognized subject matter expert in polyiso foam lamination, chemical metering, and foam chemistry, with extensive experience applying advanced statistical methods, process modeling, and data-driven decision-making. Six Sigma Black Belt or Master Black Belt certification is strongly preferred, along with demonstrated success leading enterprise-level manufacturing and continuous improvement programs.

 

Qualifications:

  • BS or MS in Chemical Engineering, Mechanical Engineering, Polymer Engineering, Manufacturing Engineering, Materials Science, Chemistry, or related technical discipline required
  • 10+ years of relevant experience in polyiso foam lamination, chemical metering, and foam chemistry, with recognized expertise across the organization and industry 
  • Demonstrated enterprise-level leadership experience including cross-site process standardization, major capital programs, and organizational capability building 

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