Location Address:
600 Vista Drive, Sparta, Tennessee 38583Work Shift:
Salary Exempt (United States of America)The Sr. Processing Engineer is a key technical resource within our manufacturing facility, focusing on optimizing and advancing processes for injection, blow molding and reheat stretch operations. This role requires a strong understanding of PET, PP and HDPE processing and engineering principles to ensure efficient production, high-quality outputs, and innovative problem-solving. The Sr. Processing Engineer will collaborate with various departments to drive process improvements and support the facility's production objectives.Key Responsibilities:
- Process Development and Optimization:Â
- Develop, refine, and implement manufacturing processes for injection, blow molding and reheat stretch machines.
- Focus on enhancing efficiency, reducing cycle times, and minimizing waste while ensuring product quality.
- Troubleshooting and Problem Solving:Â
- Identify and resolve process-related issues promptly.
- Use root cause analysis and other problem-solving methodologies to address challenges and implement corrective actions.
- New Product Introduction:Â
- Support the introduction of new products by developing and validating processes that meet design specifications and quality standards.
- Collaborate with R&D and production teams during the development phase.
- Equipment Management:Â
- Work closely with maintenance and engineering teams to ensure that molding equipment is operating optimally.
- Participate in equipment selection, installation, and validation processes.
- Quality Assurance:Â
- Partner with the quality team to ensure all products meet or exceed customer and industry standards.
- Develop and implement process control measures to maintain consistent quality.
- Continuous Improvement:Â
- Lead and participate in continuous improvement initiatives, applying Lean Manufacturing and Six Sigma principles to enhance process efficiency and effectiveness.
- Documentation and Reporting:Â
- Maintain accurate and detailed process documentation, including work instructions, process parameters, and performance metrics.
- Prepare reports and presentations for management review.
- Training and Development:Â
- Provide technical training and guidance to production staff and junior engineers on process operations, troubleshooting, and safety protocols.
Reasonable mandatory overtime may be required due to business needs.Â
Qualifications:
- Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field preferred.
- Minimum of 8-10 years of experience in processing within the plastics industry, specifically with injection and blow molding processes.
- Proficiency in PET, PP, HDPE processing techniques and equipment operation.
- Strong analytical and problem-solving skills, with a proven ability to identify issues and implement effective solutions.
- Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
- Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies is highly desirable.
- Master Mold Certification or ability to obtain Master Mold Certification within 18 to 24 months after starting position.
Working Conditions:
- The role involves working in a manufacturing environment, requiring time on the production floor as well as in an office setting.
- Occasional travel may be required for training or collaboration with other facilities.
Altium Packaging, Our Culture Differentiates Us!
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We incorporate our Guiding Principles into all aspects and at all levels of the organization and use them as a framework for decision-making. Â We believe our Guiding Principles foster a culture of excellence that benefits both employees and customers.
Our Guiding Principles
- Act with Integrity & in Compliance
- Drive Value Creation
- Be Disciplined Entrepreneurs
- Focus on the Customer
- Act with Humility
- Treat others with Dignity and Respect
- Seeking Fulfillment in your Work
We Believe in Rewarding our Most Important Resource – Our People!Â
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We show our commitment to Total Rewards by providing a competitive, comprehensive benefits package. In addition to medical, dental and vision plans, company holidays and vacation days, tuition reimbursement, learning and training opportunities, bonus potential, and a 401(k) plan with company contributions, Altium Packaging locations offer rewards and recognition programs and opportunities to make a difference in the community.
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EEO Statement
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We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran, and basis of disability or any other federal, state or local protected class.
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Take your career to the next level at Altium Packaging!
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