Monitor and maintain consistent flow of extrudate through cutters and racking system.

Turn-on and set-up tube cutters with appropriate piece count, and tube length according to extrusion schedule or Line Technician’s instruction.
Set and adjust conveyor speeds accordingly. Material is very malleable at this stage and excessive tension must be avoided, eliminate stretching and tube snaking.
Guide extrudate tubes through cutters and adjust guides according to each tube dimension.
Turn-on calcium pump and adjust nozzles to ensure proper calcium coverage.
Monitor each cutter, manually roll and stack tubes as needed to ensure proper stacking and piece count.
Maintain visual observation and a high level of concentration to ensure extrudate is transferred through each stage.
Reload trays once piece count is met and ensure trays are loaded correctly onto each rack.
Remove and reload racks once each rack is full.
Complete detail reporting of piece count, average tube weight, and total tray count, ensure each rack is identified and tagged accordingly.

Monitor and maintain consistent feed of rubber ensuring low scrap production runs.

Organize batches according to productions schedule
Arrange batches by ML, MaxP, MCR as instructed by Line Technician
Read batch ticket information and notify the Line Technician of any abnormalities
Turn on extruder TCU’s and ensure pumps are functioning correctly.
Turn on extruder and start feeding material at Line Technician’s instruction
Inspect and maintain constant rubber feed.
Monitor rubber flow and die swell.
Routinely inspect calcium tank levels and hoses to maintain consistent coverage.
Routinely inspect TCU temperatures to ensure proper working order, notify maintenance of any abnormalities.

Immediately inform Line Tech of any loss feed issues, or machinery faults

Other Job Functions:

Perform housekeeping duties as needed to maintain a clean and safe work environment.
Report equipment problems and safety hazards promptly to the line supervisor.
Perform additional duties as assigned by the supervisor.
Demonstrate teamwork by getting along with co-workers and maintaining a positive work environment.
Wear personal protective equipment (PPE) as required.

Requirements

Knowledge

Basic arithmetic skills, including addition, subtraction, multiplication, and division.
Ability to read, write, and communicate effectively
Understanding of standard workplace safety procedures and plant operations.
Ability to comprehend and follow written and verbal instructions accurately.

Ability to maintain focus and attention during routine and high-concentration tasks.
Capable of monitoring, operating, and troubleshooting equipment safely.
Able to follow detailed written and verbal instructions accurately.
Ability to make quick decisions in response to equipment alerts or safety concerns.

Ability to stand or walk for approximately 95% of the shift and sitting 5% of the shift.
Ability to lift, carry, push, and pull up to 50 lbs. safely.
Must have the strength, stamina, and mobility to perform repetitive tasks, operate machinery, and handle materials throughout the shift.
Ability to bend/stooping, reach, and move safely while performing job duties.

Ability to perform essential job functions in a warehouse or manufacturing/plant environment.
Exposure to dust, fumes, high noise levels, and varying temperatures due to lack of climate control.
Must be able to work safely around machinery, moving equipment, and other typical warehouse or plant hazards.
Ability to adapt to the physical and sensory demands of the work environment while maintaining safety and productivity.

Ability to use hands, arms, and feet to lift, move, and handle materials such as finished products, boxes, skids, etc.
Ability to operate machinery and equipment safely and effectively.
Ability to perform repetitive hand and arm motions safely and accurately while maintaining productivity.
Capable of performing tasks that require coordination, precision, and safe handling of tools and equipment.

Auditory: Ability to hear forklifts, alarms, telephones, intercom systems, and verbal communication with other production associates.
Visual: Ability to visually inspect finished products, read written instructions, and operate machinery such as forklifts, electronic scales, pyrometers, computers, label printers, I.D. gauges, and electronic calipers.
Color Perception: Ability to perceive color differences in finished products to detect contamination or inconsistencies.

Attendance

Regular attendance and punctuality are essential functions of this job.
Must be able to maintain consistent work hours and reliably report for scheduled shifts.
Ability to adapt to schedule changes and meet the operational needs of the facility.

TRAINING ON DAY SHIFT:
7AM-5PM MON/THURS
3RD SHIFT:
9PM-7AM SUN/WED

Learn more about this Employer on their Career Site

3RD Shift Machine Operator