Description
Job Purpose
The Dry Etch Process Development Engineer is responsible to help support the development of
manufacturable, repeatable, and high yielding processes for state-of-the-art highly specialized devices in theÂ
fields of Aerospace, Defense, Bioelectronics, and High-Speed Communications.
Essential Responsibilities
• Partner with Integration Engineers, Customers, and Other Development Engineers to executeÂ
experiments and adjust or optimize processes for Fab Operation.Â
• Partner with Product Engineering and Integration to help ensure effective new products andÂ
process introductions as well as consistent device performance and quality.Â
• Guide and assist Process Technicians through challenging process steps.Â
• Analyze metrology results and disposition lots based on data and pass/fail criteria.Â
• Report and summarize results from the metrology analysis and provide guidance to IntegrationÂ
Engineering Team and Process Development Engineering Team.Â
• Provide effective pass-downs to support uninterrupted operation for Dry Etch activities.
• Sustain and improve processes for wafer fabrication.Â
• Partner with equipment engineering, operation, and management to improve cycle time, toolÂ
availability, quality, and product yields.Â
• Using Document Control, Process Work Instructions, and Manufacturing Execution Systems,Â
preserve working knowledge of all codes and standards applicable to assigned productionÂ
equipment.Â
• Assure that the manufactured products conform to specifications and application requirements.Â
• Partner with Senior Development Engineering team and Integration teams to resolve deviations orÂ
technical issues by establishing a list of hypotheses, defining the experiment to validate orÂ
invalidate hypothesis, identify root-causes, implement corrective actions, document improvedÂ
process, and train operations
• Sustain existing processes in the areas of, Reactive Ion Etching (RIE), Deep RIE (DRIE), MagnetronÂ
RIE (MRIE), Inductively Coupled Plasma etching (ICP), Microwave Ashing, Transformer CoupledÂ
Plasma etching (TCP), Dipole Ring Magnetron etching (DRM) and Barrel etching, etch processÂ
recipe creations, inspections, defects control, and standard Dry Etch related metrology such asÂ
ellipsometry or profilometry.
• Create and maintain operating specifications for production processes and equipment.Â
• Monitor process health with Statistical Process Control (SPC) and respond to out-of-control eventÂ
following out-of-control action plan
Requirements
EducationÂ
BS in Electrical Engineering, Material Science, Physics, Chemistry, or related + 9 years, MS + 7 years, orÂ
Ph.D. + 4 years.
Must be able to work offset shifts: Front-End Days (starts on Sundays, ends on Thursdays) or Back-End Days (starts on Tuesdays, ends Saturdays).
Experience
Processing experience in a fab in the area of Dry Etch processing using Reactive Ion Etching (RIE), DeepÂ
RIE (DRIE), Magnetron RIE (MRIE), Inductively Coupled Plasma etching (ICP), and Microwave Ashing.
Ability to operate processing tools, write and run Dry Etch recipes, inspect wafers under theÂ
microscope, and perform basic characterization related to Dry Etch processing with particles / defectsÂ
metrology, and thickness / uniformity metrology.
 Statistical Process Control (SPC)
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