About Us:

Join AMETEK Power Quality Solutions, a leader in safeguarding sensitive equipment from power disruptions like spikes, blackouts, and electrical noise. As part of our team, you’ll help ensure smooth, reliable power for critical systems worldwide. This is your chance to create innovative solutions and make a real difference in keeping vital systems running strong.

Job Summary:

We are seeking a highly skilled Senior Mechanical Engineer to lead the design, analysis, and optimization of mechanical systems for Uninterruptible Power Supply (UPS) and power conditioning products. This role requires expertise in thermal management, structural integrity, and reliability engineering to ensure high-performance solutions for applications in various industries, including medical, semiconductor manufacturing, flight simulation, imaging, audio/video, and retail. The position will be part of a multi-disciplined engineering team in Waukegan, IL.

Key Responsibilities:

Design & Development
- Lead mechanical design for UPS enclosures, cooling systems, and structural components.
- Develop 3D models and detailed drawings using CAD tools (e.g., SolidWorks, Creo).
- Support prototype builds, testing, and validation
Thermal & Structural Analysis
- Perform heat transfer analysis (conduction, convection, radiation) and airflow optimization.
- Conduct Finite Element Analysis (FEA) for stress, vibration, and fatigue.
Collaboration
- Collaborate with electrical engineers to integrate mechanical and electrical components.
- Work closely with suppliers to develop prototypes and ensure component quality
- Work with Manufacturing, Service and the RMA department to help track and resolve defect issues.
Compliance & Standards
- Ensure designs meet industry standards (ASME, ANSI, UL, IEC).
Leadership
- Mentor junior engineers and provide technical guidance.
Drive continuous improvement in design processes and best practices.
- Drive innovation in product design and engineering processes by introducing new technologies, materials, and methodologies
- Stay current with engineering trends and new technologies

Minimum Qualifications:

Bachelor’s degree in Mechanical Engineering, or equivalent combination of education and experience
8+ years in mechanical design, preferably in power electronics, UPS systems, or energy storage solutions

Desired Qualifications:

Strong knowledge of thermal management and structural analysis
Proficiency in CAD and simulation tools (SolidWorks, ANSYS, CFD)
Familiarity with manufacturing processes (sheet metal, machining, plastics)
Knowledge of vibration and shock testing for critical infrastructure products
Excellent problem-solving, communication, and leadership abilities

What’s in It for You:

Competitive compensation, holiday pay, and paid time off
Great benefits package that includes health, vision, and dental insurance
401(k), plus matching
Flexible spending accounts (FSAs), health savings account (HSA) with AMETEK contribution, life insurance, disability insurance, and family medical leave
Paid parental leave
Employee referral program
Tuition reimbursement program
Employee assistance program
Exciting, fast-paced environment where you could make a true impact
Opportunities for career advancement within our business unit and across all other AMETEK business entities

Additional Details:

Location:

This role is in Waukegan, Illinois, a city with a rich cultural scene and beautiful lakeside views. Explore local arts and literary history, enjoy lakeside recreation, and delight in convenient access to Chicago and Milwaukee. Waukegan offers a vibrant lifestyle in a well-connected location.

Senior Mechanical Engineer - UPS & Power Conditioning Systems